A 1/2″ tapered round file is great for shaping the tuner slots on the headpiece. If you have a template (Highly recommended) this is where the router shines. In both cases you will first want to rough out the shape as close as possible, so the cleanup will be easier. That does not mean ‘give it up’, it just means you will have to work slower, triple check before cutting, drilling or routing and keep a large pile of scrap pieces to test on. I am sure for a lot of us, a guitar building project would just be an excellent excuse to upgrade the workshop with one or more of these machines. 100% financing of projects with secured and unsecured loans available. Halloween Pumpkin With a Moving Animatronic Eye | This Pumpkin Can Roll Its Eye. The long narrow stem enables you to get just the right amount of glue on these types of surfaces. Trace the outline of the shape, and then empty the cavities for the pickups, the knobs and switches, the neck and any cavities your design requires. For the neck pocket you will want to trace the heal of the neck where you want it to be placed. This DIY "Do it Yourself" website was created by maintenance professionals and home renovating experts. Wow!!!! You will have to hand polish the cutaways, don't attempt to use the buffer on the edges of the guitar or cutaways because you will burn though the finish. Fender Strats use 5 way switches while Les Pauls use 3 way ones. The cutouts near where the neck pocket will go are harder to reach with a tool like a jigsaw that can't turn on a dime. It will only cost you more at a luthier or woodworking supply company. Front Loading Washer Leaves Clothes Smelly – How To Prevent/Remove Odor, How To Fix A Dishwasher That Tips Forward When Opened, How To Repair A Leaking Double Handle Faucet, 4 Ways To Secure A Garage Door From The Inside. Here is a complex project on building an electric guitar from scratch. Gouges and knives are the ultimate hand tools and they have many uses in guitar building. Much like the body, as far as cutting shaping, and smoothing, the same tools will be used. For this particular guitar I built, I chose to go with a PRS style body design. The scale lenght is the lenght the string travels between the nut at the top of the fretboard and the bridge at the mid section of the base of the guitar. This site uses Akismet to reduce spam. It could take longer than a month for certain finishes to harden completely but trust me, you will be glad that you waited. Share it with us! Or you can get 6" foam bonnets from an auto parts store that will fit over the sanding disk attachment you may already have. And sometimes I just don’t want to deal with the noise. A professional guitar builder uses big pin routers, band saws, drum sanders and big buffing machines. Whirlpool Ice Maker Not Making Ice – How To Troubleshoot? After doing this you can drill the holes for the screws. There is so much more to discuss on this topic. Drill the holes as straight as possible with a smaller bit that you used on the body. A very straight beam with a file or sanding paper, to sand the frets to perfect height. If not sharp the chisel will crush the fibers of these woods and not cut them. Simply cut out two rectangular sections of the board that will accomodate your desing and wood glue them together. A good way to do this is to size up the screw with the bit and mark the bit with a peice of tape. You can use a template if you want but I do it free hand because any imperfections will be covered by the pickup rings. If you have invested the time or money in a good template, this little bit will make life very easy and give you very accurate results. I mean, if you are making the instrument, why not make some of the tools as well? A soft piece of plastic or a soft rag will work nicely. How To Clear The Cache On Your Xbox? - 1" Trimming Router Bit (make sure shaft size matches router chuck), - 1/2" Round Over Bit (make sure shaft size matches router chuck), - Hardwood plywood (2'x4'x3/4") of your choice (I used Maple), - Prebuilt neck (the neck is complicated and critical to the functionality of the guitar. video from the dvd series on carving a heel, 1/16″ or 2mm (available where Japanese chisels are sold), A short thin blade dozuki saw (blade thickness .026″, saw length about 6″, 26 teeth per inch, A long thin blade dozuki saw (blade thickness .026″, saw length about 12″, 26 teeth per inch), A long flexible ruler at least 700mm long in mm and inches, Small 6″ ruler in 1/16th and .1 increments, a couple of pieces of 1/8″ gasket cork with different shaped edges, Hardwood sanding blocks with 180 grit glued to face – one for edge joining and one for surface smoothing, 3M blue masking tape: high and medium adhesion.